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Understanding Wind Speed Limitations on Utility Equipment

The question about what’s permitted for operating aerial devices and digger derricks in high winds is one that comes up frequently with users. Utility crews often must deal with working in wind. Trouble trucks responding during storm recovery, transmission operations to place visibility balls on lines and working above rooflines in urban locations are just a few examples. Plus, some areas of the country experience high winds regularly or seasonally.

While OSHA restricts use of material-handling aerial devices and digger derricks in winds greater than 30 mph, the reality is that both OSHA – in its General Duty Clause – and manufacturers require that operations cease in wind speeds that may be less than 30 mph if the work conditions are not safe. In addition, utilities frequently have their own policies regarding operation in adverse conditions.

The user must not assume that they can work in winds under 30 mph. The allowable wind speed that permits safe operation can change for each situation, location and work height. The people at the site are the only ones who can determine if it is safe to operate and perform the tasks assigned.

Managing the Risks
The wind conditions, the terrain, nearby buildings and objects, the work to be accomplished and the height of the work must be considered to determine if the task assigned can be safely accomplished. Among the risks that must be managed are maintaining required minimum distances between swaying objects, controlling loads being lifted and protecting ground personnel. Equipment tip-over is one of the less likely risks associated with wind, provided the equipment has been set up properly.

Both sustained wind and gusting wind can cause oscillation or sway, but gusty or erratic changes in wind speed or direction require more caution. This environmental condition causes larger oscillations in both the boom and platform to the poles and lines. If this creates a situation where the boom and power lines move toward each other, minimum distances may not be able to be maintained. This creates an unsafe condition, which is a cause to stop operations regardless of the actual wind speed. Conversely, the boom tip and the work may move apart; if the operator must stretch to reach the work, they may lose control of items they are working on, causing danger to ground personnel.

Likewise, when lifting materials from the aerial device jib or from a digger derrick, control of the load must be maintained to avoid shock-loading the boom, striking another object or dropping the load. The greater the surface area of the object, the more sail effect it creates and the greater the risk. When attempting to lift insulators or crossarms to place them, if the load cannot be held steady, risk of collision with poles or personnel must be considered.

Ground personnel, especially those holding tag lines on loads, must be protected from pinch points. A load that is not able to be controlled in the wind could create a crushing hazard between the load and truck. Falling or flying debris, which may occur during tree trimming in storm recovery, is another hazard that must be assessed.

Equipment Setup
Most aerial devices and digger derricks are not equipped with wind speed sensors. There are some pocket-sized sensors available as well as sensors that work with a smartphone to measure wind speed at ground level and at height from the platform. There are also historical wind speed records available for an area online. However, these tools should only be used as guidelines when planning operations.

In some cases, terrain or structures can act as a wind block. If possible, set up equipment in these locations, but be aware that if the boom or bucket extends above the roofline or away from the obstruction, wind speeds will be stronger once the obstruction no longer provides a wind block. In contrast, in urban areas, downdrafts and wind funnels caused by high-rise buildings can create greater wind speeds.

Another option – if the wind speed does not create other hazards – is to position the equipment in such a manner that the boom and load are parallel to the direction of the wind, not perpendicular. This will lessen the effects by reducing the area the wind will contact and lowering the amount of oscillation or sway.

About the Author: Jim Olson is a product and safety engineer for Terex Utilities (

Safe Driving Reminders
When en route to a job site during windy conditions, drivers of aerial devices and digger derricks should take caution. Large vehicles are susceptible to being bounced around by the wind. Open highways, bridge crossings and mountainous terrain are a few areas where wind gusts frequently occur.

Before heading out, plan your route to confirm you will not be traveling through an area with wind restrictions for large vehicles. It’s also a good idea to check for travel advisories. Then make sure to refer to your chassis operator’s manual regarding pre-trip walkaround inspections.

The following are just a few additional reminders. Check the boom, bucket, jibs, augers and any other attachments before traveling to be sure they are properly stowed and secured, and check to ensure all doors, including chassis storage areas, are firmly shut and locked. Verify that tires are properly inflated, headlights are working and windshield wipers don’t need to be replaced.

As wind gets under the vehicle, it can become difficult to stay in your lane. Braking and handling can also be negatively impacted. Defensive driving is a must. Keep both hands on the wheel. Stay aware of other vehicles you are sharing the road with and be alert for flying debris or debris in the roadway. High winds can also cause visibility issues, especially if it is raining or there is dust or snow in the air.

Lastly, be sure to reduce speed, keeping extra distance between your vehicle and the vehicle in front of you. Be prepared to make steering corrections as you move from an area that is protected from the wind into an open area. Stay aware of the wind’s direction, especially if there is a crosswind.


Image Courtesy of Terex

On route to jobsite 4K1A8971: Be aware of limitations for operating in wind with material-handling aerial devices and digger derricks.


Parallel to Wind
Image Courtesy of Terex

Parallel to Wind IMG_0820: Positioning the boom parallel to the direction of the wind reduces the impact of wind on operations.


Properly Stowed
Image Courtesy of Terex

Properly Stowed IMG_6020: Prior to heading out, check the boom, bucket, jibs and other attachments to make sure they are properly stowed and secured.